Refractory Binder Silica Sol

Refractory Binder Silica Sol

Inorganic Binder for Refractory Formulations
Available Grades: HC4010, HC4020 and HC5020
SiO₂ Content: 40% or 50%
Particle Size Range: 10–30 nm
Na₂O Content: ≤0.4%
pH Range: 9.5–10.5
Shelf Life: ≥12 Months

Shandong Peak-tech New Material Co., Ltd. is one of the most reliable manufacturers and suppliers of refractory binder silica sol in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy durable refractory binder silica sol for sale here from our factory.

 

Technical Data

Refractory Binder Silica Sol Grade Comparison

Model Binder Positioning Particle Size SiO₂ Content Na₂O Content pH Shelf Life
HC4010 Fine-particle trial 10–15 nm 40±1% ≤0.4% 9.5–10.5 ≥12 months
HC4020 Larger-particle trial 20–30 nm 40±1% ≤0.4% 9.5–10.5 ≥12 months
HC5020 Higher-solids trial 20–30 nm 50±1% ≤0.4% 9.5–10.5 ≥12 months

These grades are starting points for formulation trials. Final approval must be based on the complete refractory composition, installation process, curing schedule and service conditions.

Binder Selection

Choose the Grade Around the Refractory Process

A silica-sol binder cannot be selected by solids content alone. Particle size, water balance, raw-material compatibility and the required setting profile should be evaluated together.

HC4010

Finer Particle Option

Combines 40±1% SiO₂ with 10–15 nm particles for trials where a finer silica population is required.

HC4020

Larger Particle Option

Provides the same 40±1% solids level with 20–30 nm particles for comparative rheology and packing trials.

HC5020

Higher-Solids Option

Offers 50±1% SiO₂ with 20–30 nm particles when reducing binder-added liquid is a formulation objective.

Qualification

Validate the Full Mix

Confirm mixing, flow, setting, drying, green strength, fired strength, shrinkage and thermal performance before production use.

Formulation and Process

What Buyers Should Confirm Before Ordering

  • Refractory chemistry: identify aggregates, fine powders, additives, cement content and target mineral system.
  • Installation method: specify casting, pumping, gunning, ramming, coating, molding or repair application.
  • Binder dosage: provide the present addition rate, total liquid balance and any accelerator or setting agent.
  • Processing targets: define mixing sequence, flow retention, working time, demolding time and drying schedule.
  • Performance criteria: state green strength, fired strength, shrinkage, permeability, thermal cycling and service temperature requirements.
  • Commercial details: include trial quantity, annual demand, packaging preference and destination country.

Request a Refractory Binder Grade

Share your refractory composition, installation method, binder dosage, curing schedule, service temperature and trial quantity so our team can review the suitable silica-sol starting grade.

Request a Binder Recommendation
Handling

Packaging and Storage Conditions

Packaging

Polyethylene packaging options include 25 kg, 250 kg and 1000 kg.

Temperature

Store at 0–40°C and prevent freezing. Exposure below 0°C can cause irreversible gelation.

Sunlight

Avoid prolonged direct sunlight during storage and transportation.

Container Control

Keep containers closed to limit water evaporation and precipitation of solid silica particles.

FAQ

Refractory Binder Silica Sol FAQ

Which silica-sol grades can be considered for refractory binder trials?

HC4010, HC4020 and HC5020 are representative high-solids candidates. The final grade should be qualified in the customer's complete refractory formulation.

What is the difference between HC4010 and HC4020?

Both contain 40±1% SiO₂. HC4010 has a listed particle size of 10–15 nm, while HC4020 is 20–30 nm.

When should HC5020 be evaluated?

HC5020 can be evaluated when a 50±1% silica-sol grade is needed, particularly where the formulation aims to reduce liquid introduced with the binder.

What tests are needed before production use?

Recommended checks include mixing behavior, flow retention, setting, drying, green and fired strength, shrinkage, permeability and thermal cycling.

How should refractory binder silica sol be stored?

Store it at 0–40°C, prevent freezing and prolonged sunlight, and keep the package closed when not in use.

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Applications

Applications of Refractory Binder Silica Sol

Silica sol can be evaluated as an aqueous inorganic binder in compatible refractory systems. Each application requires formulation trials using the actual aggregates, additives, installation process and thermal conditions.

Refractory Castables

Binder grades can be screened for flow, working time, setting, drying and mechanical performance in compatible castable formulations.

Pumpable Refractory Mixes

Suitable grades may be evaluated for pumping stability, flow retention, installed density and strength development.

Gunning Materials

Trials can assess delivery behavior, rebound, adhesion, setting control and the properties of the installed lining.

Precast Refractory Shapes

Silica-sol binders can be tested where molding consistency, demolding, controlled drying and fired performance are important.

Refractory Coatings

Compatible formulations can be evaluated for suspension, application behavior, adhesion, drying and heat resistance.

High-Temperature Repair Mixes

Binder candidates may be qualified for placement, bonding, drying shrinkage and thermal cycling in repair applications.